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Product Details:
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| Filter Area: | Extend Surface, Up To 2.5 Times | Felt: | Various Options |
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| Emission: | Less | Pulse Jet Pressure: | Lower |
| Pressure Drop: | Reduce | Building Space: | Reduce |
| Filter Life: | Longer | Bag House Cost: | Reduce |
| Operation Cost: | Reduce | Energy Comsumption: | Reduce |
| High Light: | Less Emission Industrial Filter Bags,155mm Industrial Filter Bags,baghouse star filter bags |
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Star Filter Bags Extend Filter Areas And Reduce Emission For Bag House
1. specification
Star filter bags (Star bags) and Star filter cages (Star Cages) are special design to extend the filter surface. They are designed and developed to be integrated into existing system and process without requiring costly and major equipment changes. They are also for new bag house with high level and strict emission requirement.The pleats are gathered at the top snap band so the StarBag can fit in the same cell plate hole as a standard bag of the same diameter thereby meaningfully reducing the air to cloth ratio. Providing a wide range of star filter bags for bag house collector, which improve the performance, efficiency and bottom line of the bag house dust collector and flue.
2. advantage
The Star filter bags extend the filter surface, the increaing filter area compared to ordinary round ones is below,
Filter area increasing (%)
| filter surface | Dianmter mm | Bag Length | |||||
| 1m | 2m | 3m | 4m | 5m | 6m | ||
| 8 pleats | 120 | 38.64 | 55.97 | 61.75 | 64.64 | 66.37 | 67.52 |
| 130 | 42.09 | 59.85 | 65.77 | 68.73 | 70.50 | 71.69 | |
| 150 | 54.06 | 73.31 | 79.73 | 82.94 | 84.87 | 86.15 | |
| 160 | 73.57 | 95.26 | 102.49 | 106.11 | 108.28 | 109.73 | |
| 12 pleats | 120 | 70.91 | 92.28 | 99.40 | 102.96 | 105.10 | 106.52 |
| 130 | 74.82 | 96.67 | 103.95 | 107.59 | 109.78 | 111.24 | |
| 150 | 72.23 | 93.76 | 100.93 | 104.52 | 106.68 | 108.11 | |
So
• longer bag service life
• increase the air volume of existing dust collectors to increase production capacity
• lower emission
• reduce energy consuption
• reduce operation cost
• reduce pressure drop
• lower pulse jet pressure and frequence
• small bag house and building area
• lower the filter velocity
3. How to choose star filter bags
Main features of the performance of star bags
| Polypropylene | Polyester | Homopolymer Acrylic | PPS | Aramid | P84 | PTFE | Fiberglass | ||
| Continuous Dry Heat Operation | 94℃ | 135℃ | 135℃ | 190℃ | 204℃ | 240℃ | 260℃ | 260℃ | |
| Continuous Moist Heat Operation | 94℃ | 94℃ | 125℃ | 190℃ | 177℃ | 195℃ | 260℃ | 260℃ | |
| Max Short Term Dry Heat | 107℃ | 150℃ | 150℃ | 232℃ | 240℃ | 260℃ | 290℃ 4 | 290℃ | |
| Specific Density | 0.9 | 1.38 | 1.17 | 1.38 | 1.38 | 1.41 | 2.3 | 2.54 | |
| Moisture Regain (20℃ and 65% r.humidity) | 0.10% | 0.40% | 1% | 0.60% | 4.50% | 3% | 0% | 0% | |
| Supports Combustion | yes | yes | yes | no | no | no | no | no | |
| Resistance | Biological (mildew, bacteria) | excellent | not effect | very good | not effect | not effect | not effect | not effect | not effect |
| Alkalis | excellent | fair | fair | excellent | good | fair | excellent | fair | |
| Mineral Acids | excellent | fair | very good | excellent | fair | very good 3 | excellent | very good | |
| Organic Acids | excellent | fair | excellent | excellent | fair | very good 3 | excellent | very good | |
| Oxidising Agents | good 1 | good | good | fair 2 | poor | very good | excellent | excellent | |
| Organic Solvents | excellent | good | very good | excellent | very good | excellent | excellent | very good | |
1)Polypropylene is attacked by UV light, and will dimensionally deform under unsupported load over 82℃
2)PPS is attacked by strong oxidising agents (O2, NOx, Br2) – the presence of which, lower its recommended operating temperature
3)P84 is attacked by Sox in power station applications
4)PTFE will elongate under load at elevated temperature
4. Applications of the star filter bag in the bag house
| Plant | Star Bag Material | Application | |||||
| Aluminium Plant | PE | electrolysis fume | |||||
| PPS | aluminum hydroxide calcination | ||||||
| Cement Plant | PE | cement mill, crushing macine, leather belt etc | |||||
| PE with antistatic | coal mill | ||||||
| P84 | kiln back end | ||||||
| Meta aramid | kiln head | ||||||
| Power Sation | PPS | boiler tail gas | |||||
| Steel Plant | PE | casting house, ore bunker, sintering machine end, finished product transportation | |||||
| Acrylic | slag differential | ||||||
| Meta aramid | rotary furnace | ||||||
| PPS/Acrylic | sintering machine head | ||||||
| Chemical Plant | PTFE , Meta aramid | high temperature and corrosive confition | |||||
| Nonferrous Metal Smelt Plant | P84 | aluminum metlting, copper furnace, gold smelt etc | |||||
| Carbon Black Plant | PE, PE with PTFE lamination | grinder machine | |||||
| Glass Plant | PTFE, PTFE composited P84 bag | ||||||
5. The Match of Star bags and Cages
Star filter cages are special designed to fit star bags, which is not like ordinary ones with tigh match. Star cages is a kind of loose match of star bags, which is good for deashing.
Match Of Star Bags and Star Cages
| Cage Pleats | Wire QTY | Diameter (mm) | Remark | |
| cage | bag | |||
| 8 pleats | 16 | 110 | 120 | 3.5 or 4mm vertical wires, also can we 8 pcs vertical wires for diameter 110 and120mm |
| 120 | 130 | |||
| 138 | 150 | |||
| 144 | 155 | |||
| 150 | 160 | |||
| 12 pleats | 12 | 110 | 120 | 4mm vertical wires |
| 120 | 130 | |||
| 138 | 150 | |||
| 10 pleats | 10 | 110 | 120 | 4mm vertical wires |
| 120 | 130 | |||
| 138 | 150 | |||
| 144 | 155 | |||
| 150 | 160 | |||
6. Pack of Star/ pleat Cages
7.Some Endusers
Our Star Cages are used worldwide, there are about our 400 thousand star cages running everyday, such like Kitmat Smelter Modernization Project (Rio Tinto Inc, Canada), Aluminerie De Baie Comeau (Alcoa Ltee/Ltd, Canada), Dubai Aluminium Company Ltd (Alstom, Dubai,EGA), Nordural Century Aluminium (Iceland), Trimet Aluminium SE (German) and so on.
Contact Person: Alex. Wu
Tel: +8613776264607
